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Infrastructure & Facilities

Our Machinery

Cane Carrier

This is used to transport cane to the milling tandem, and consists of chains and slats. Its width is normally equal to the mill size.

Mill

A cane-crushing unit having normally consisting of three rollers in a heavy steel housing. Cane first passes between the top and front rollers, then between the top and back rollers, to extract the juice.

Crushers

A cane crushing unit, preceding the first mill to crush the cane prior to extraction of juice, for the purpose of improving the quantity of juice extracted. Normally consists of two rollers.

 

Shredder

This has the same purpose as the crusher, but a different principle. Consists of a drum, with a concentric shaft, on which hammers are mounted on arms.


Mill Tandem

A complete mill is complex, consisting of crusher (or shredder) and all mills, together with drives and reducing gears.


Cane Knives

These are mounted on cane carriers prior to entrance to mills, for preventing entire cane stalks from entering the mills, straightening and precutting the cane, for the purpose of improving juice extraction and saving driving power at the same time.

Intermediate Carriers

These transport the milled cane (bagasse) from one mill to the next. BAGASSE CARRIER This carries the bagasse from the last mill to the boilers, and its excess to storage.

Power Plant

This produces electricity by means of non-condensing steam turbines, which drive generators. For the off-season diesel-driven generators are mainly used, to produce a limited quantity of electricity.

Juice Heater

A heat exchanger in which juice is heated by using steam as a medium, normally a multi-pass system. Juice flows through tubes, while steam passes along the outside of the tubes, in the cylindrical body. They can be used horizontally as well as vertically.

Clarifier

It is a large vertical cylindrical tank, where juice is given time for decantation, to separate the clear juice from the turbid, which still contains the mud. Juice flow is continuous.

Filter

A device to separate the mud from the turbid juice; normally of the rotary vacuum type. Can also be any kind of pressure filter, provided with filter cloth, to let the juice pass and retain the mud on its surface.

Evaporator

A series of vessels, in which excess water from the juice is evaporated to form a more concentrated liquid, now called syrup. The vessels work in series under increasing vacuum conditions, to reduce the boiling temperature gradually as the concentration increases step-wise. This prevents overheating of juice and loss of sucrose. The vessels together form a triple-, quadruple- or quintuple-effect evaporator.

Vacuum Pan

Similar to an evaporator vessel, a continuation of the evaporating process, but carried so far that crystallization occurs. Also boils under vacuum for reduced boiling temperature. The syrup is now transformed into massecuite (fill mass-strike-skipping), which is a mixture of grain (crystals) and mother liquor (molasses).


Crystallizer

A strike receiver in which the charge from the vacuum pan is stored before going to the centrifugals. Its purpose is cooling, to increase grain size and reduce sucrose left in molasses.


Centrifugal

A machine with a fast spinning drum and a screen, inside, through which the molasses can pass while the crystals are retained. Separation is based on the difference in specific gravity, amplified by centrifugal force.

Dryer

A long drum like rotating cylinder, where sugar is brought in contact with heated air, to reduce its moisture content.

CoolerSame as a dryer, but air is dry and cooled to reduce temperature of sugar, heated by the dryer. This is to prevent caking during storage. The combination of dryer and cooler into one body is often called a Granul

Infrastructure

Our infrastructure is the vital force behind the success of our company. Our well-equipped manufacturing unit comprises of all the latest machinery and equipment to manufacture top- notch quality sugar plants. The machines installed in the production unit are of international quality and produce best results. The unit has best of the worlds, professional workforce and the latest machinery and equipment.

Manufacturing Facility

We have modern and technologically lead manufacturing facilities that allow us to cater successfully to the varied need of our customers. Our manufacturing unit is spread over 5000 sq. yards of area at Meerut (UP). Fabrication is carried out with all modern & sophisticated machineries. Our organization also encloses an in house design unit with CAD/CAM facility, for continuous enhancement of our products.

 


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NSI Equipments Pvt Ltd
Lokesh Varshney (CEO)
Opposite Block Development Office Delhi Road, Saipuram,
Meerut - 250001, Uttar Pradesh, India
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